Assessment Lagging Performance Indicators of Cooling Tower Water Wastage at Refinery (Parco) & Possible Upgradations to Eco Design for Water Conservation

Authors

  • ZA-Dasti Joined Pak-Arab Fertilizer in the year Oct 1999 received B.SC Chemical Engineering BZU Multan 1999 and PhD (Environmental Management) from NCBA Main Campus Lahore. Presently he is research scholar at Water Conservation and Air Pollution without holding any post, before he has worked at Environment Protection Agency (EPA) Islamabad as Dy. Director 2009, China Petroleum UAE 2012 and SEC. Saudi Arabia 2016. His research interest includes renewable energy, waste to energy, Carbon Capture, Solid Waste Management, Environment Impact Assessment and Cleaner Production, Industrial Waste Water Technology
  • Iftikhar Ahmad
  • Khalid Qammar

Keywords:

cooling tower, make up water, evaporation rate, blow-down, water conservation, sustainability, Eco approaches

Abstract

About 20% of energy in manufacturing is connected to refrigeration, heating water, the purpose of this research is to save environment by conserving water losses and these has to be replenished. Monitor rate of evaporation make up and blow down water superiority to authorize that the up-gradated structure is acting as predicted. Increasingly the most forward thinking using highly treated recycled water, side filtration, and option of ozone treatment, changing behavior of blow-down and replacing water saving equipment’s or modifying to reduce energy in addition water needs, which save budgets in addition recover water management in the future. This will address the problems found through an environmental review of current and future cooling systems, the technological, economic and environmental implications, with possible technical and non-technical solutions. Considering the current water crisis around the world, it is essential to expand the functions of these wet refrigeration towers to decrease their water consumption with maintaining their performance, therefore it has a great potential to recycle water evaporation. Which has not considered so far? This retrofit research using possible up-gradations at different research study, Reference [22] at existing facility regarding environment improvements (sustainability & water conservation) to perform a realistic evaluation of this idea.

Experimental data measured and dynamic Eco approaches performed to evaluate the water saving potential. The result shows that water losses at one unit control from maximum (440) to minimum 108level to promote environment sustainability.

References

. Alaidroos, A. and Krarti, M. (2015), "Optimal design of residential building envelope systems in the Kingdom of Saudi Arabia", Energy. Buildings, 86, 104¬117.

. Alshamrani, 0.S., Galal, K. and Alkass, S. (2014), "Integrated LCA- LEED sustainability assessment model.

. Ataeis A., Gharaie, M., Parand, R. and Panjeshahi, E. (2010), "Application of ozone treatment and pinch technology in cooling water systems design for water and energy conservation", Int. J. Energy. Res., 34(6), 494-506.

. Bernier M.A. Bernier, Thermal performance of cooling towers. ASHRAE J. 37, 56–61 (1995).

. Best Management Practice “ Cooling Tower Management Department Energy 2005.

. Boji, M. (2006),"Application of overhangs and side fins to high-rise residential buildings in Hong Kong",Civil Eng. Environ. Syst., 23(4), 271-285.

. Bu, Q. Substance Flow Analysis and Its Application in Steel Industry; Northeastern University: Shenyang, China, 2005.

. Bagajewicz, M. A review of recent design procedures for water networks in refineries and process plants. Computer. Chem. Eng. 2000, 24, 2093-2113. [( 'ross Red

. Conner, A. (2005), "Reducing cooling towers cost with the ozone technology", Clean Water Ozone Systems, Inc. Ebrahimpour, A. and VIaerefat, M. (2008), -Application of advanced glazing and overhangs in residential buildings", Energy. Conyers. Manage. 52(1), 212-219.

. Colla, V.; Matino, I.; Branca, T.A.; Fornai, B.; Romaniello, L.; Rosito, F. Efficient use of water resources in the steel industry. Water 2017, 9, 874.

. Castro, P.; Matos, P.; Fernandes, M.C.; Nunes, C.P. Improvements for mass-exchange networks design. Chem. Eng. Sci. 1999, 54, 1649-1665.

. Dunn, R.F.; El-Halwagi, M. Process integration technology review: Background and applications in the chemical process industry. Chem. Technol. Biotechnology. 2003, 78, 1011-1021.

. Deng & Tan, Wang, Fermentation Screening of High Production, 2003

. Energy plus (2014) http://www.energyplus.gov/

. Gude, V.G. (2015),-Energy and water autarky of wastewater treatment and power generation systems", Renew. Sust. Energ.Rev.,45, 52-68

. Gosi, P. Method and chart for the determination of evaporation loss of wet cooling towers. Heat Transf. Eng. 1989, 10, 44-49. [CrossRef]

. Haves, P., See, R. and Settlemyre, K. (2014), "Simergy — A graphical user interface for energy plus", Public interest energy research program; Final project report.

. Heikkila, P. and Milosavljevic, N. (2001), "A comprehensive approach to cooling tower design", Appl. Therm. Eng, 21(9), 899-915.

. Jiang, W.; Yuan, Z.; Bi, J.; Sun, L. Conserving water by optimizing production schedules in the dyeing industry. J. Clean. Prod. 2010, 18, 1696-1702.

. Kremes, J.J. Industrial water recycle/reuse. Curr. Opin. Chem. Eng. 2012, 1. 238- 245.

. Kroger, cooling systems for power, petrochemical & process plants, pen well, Tulsa, 2003.

. Kim, J.K.: Smith, R. Cooling water system design. Chem. Eng. Sci. 2001, 56, 3641-3658.

. Khan, J. R.; Yaqub, M.; Zubair, S. M., (2003). Performance characteristics of counter flow wet cooling towers, Energ. Conyers. Manage, 44 (13), 2073-2091.

. Khan, J. R.; Qureshi, B. A.; Zubair, S. M., (2004). A comprehensive design and performance evaluation study of counter flow wet cooling towers, Int. J. Refrig., 27 (8), 914-923.

. Linnhoff, B.; Vredeveld, R. Pinch technology has come of age. Chem. Eng. Prog. 1984, 80, 33-40.

. Liu, W.; Chien, S.H.; Dzombak, D.A.; Vidic, R.D. Scaling Control for Heat Exchangers in Recalculating Cooling Systems Using Treated Municipal Wastewater. Ind. Eng. Chem. Res. 2014, 53, 16366-16373.

. Manan, Z.A.; Wan Aiwi, S.R.; Ujang, Z.Water pinch analysis for an urban system: A case study on the Sultan Ismail Mosque at the University Teknological Malaysia (utm). Desalination 2006, 194, 52-68.

. MarisamyMuthuraman “Changing cooling tower blow down from cold water side to hot water side” in CW system for reduction in evaporation loss & heat load in CT (2018).

. Milton R Beychok (1952) “How to Calculate Cooling Tower Control Variables” petroleum processing 1452-1456.

. Maestre, I.R., Blazquez, J.L.F., Gallero, F.J.G. and Cubillas, P.R. (2015), "Influence of selected solar positions for shading device calculations in building energy performance simulations", Energ. Buildings, 101, 144-152.

. Panjeshahi, M.H. and Ataei, A. (2008), -Application of an environmentally optimum cooling water system design to water and energy conservation", Int. J. Environ. Sci. Tech., 5(2), 251-262.

. Panjeshahi, M.H., Ataei, A., Gharaie, M. and Parand, R. (2009), "Optimum design of cooling water systems for energy and water conservation", Chem. Eng. Res. Des., 87(2), 200-209.

. Parker, S.A. (1998), Ozone Treatment for Cooling Tower, The U.S. Department of Energy; Fed. Tech. Alert J., New York, NY, USA.

. Ponce-Ortega, J.M.; Serna-Gonzalez, M.; Jimenez-Gutierrez, A. Optimization model for re-circulating cooling water systems. Comput. Chem. Eng. 2010, 34, 177-195.

. Qureshi, B.A.; Zubair, S.M. A comprehensive design and rating study of evaporative coolers and condensers. Part I. Performance evaluation. Int. J. Refrig. 2006, 29, 645-658.

. Rhodes, J.D., Gorman, W.H., Upshaw, C.R. and Webber, M.E. (2015), "Using BEopt (Energy Plus) with energy audits and surveys to predict actual residential energy usage", Energ. Buildings, 86, 808-816.

. Ramos, M.A.; Boix, M.; Montastruc, L.; Domenech, S. Multiobjective optimization using goal programming for industrial water network design. Ind. Eng. Chem. Res. 2014, 53, 17722-17735.

. Rahmani, K. Reducing water consumption by increasing the cycles of concentration and Considerations of corrosion and scaling in a cooling system. Appl. Therm. Eng. 2017, 114, 849-856.

. Sun,W.; Yue, X.;Wang, Y.; Cai, J. Energy and exergy recovery from exhaust hot water using ORC (organic Rankine cycle) and a retrofitted configuration. J. Cent. South Univ. 2018, 25, 1464-1474.

. Sun,W.;Wang, Y.; Zhang, F.; Zhao, Y. Dynamic allocation of surplus byproduct gas in steel plant by dynamic programming with reduced state space algorithm. Eng. Opt. 2018, 50, 1578-1592.

. Sun, J.; Feng, X.; Wang, Y. Cooling-water system optimisation with a novel two-step sequential. Appl. Therm. Eng. 2015, 89, 1006-1013.

. San Diego Country water Authority 2014

. Viera, M.R., Guiamet, P.S., de Melle, M.F.L. and Videla, H.A. (2000), "Use of dissolved ozone for controlling planktonic and sessile bacteria in industrial cooling systems", Int. Biodeter. Biodegr., 44(4), 201-207.

. Walsh, B.P., Surray, S.N. and O'Sullivan, D.T.J. (2015), -The water energy nexus, an ISO 50001 water case study and the need for a water value system", Water Resource. Ind., 10, 15-28.

. Wang, T.; Fang, G.; Xie, X.; Liu, Y.; Ma, Z. A multi-dimensional equilibrium allocation model of water resources based on a groundwater multiple loop iteration technique. Water 2017, 9, 718.

. Wang, Y.; Smith, R. Waste water minimization. Chem. Eng. Sci. 1994, 49, 981¬1006.

. Zubair, S.M. Prediction of evaporation losses in wet cooling towers. Heat Transf. Eng. 2006, 27, 86-92.

Downloads

Published

2020-03-14

How to Cite

ZA-Dasti, Ahmad, I. ., & Qammar, K. . (2020). Assessment Lagging Performance Indicators of Cooling Tower Water Wastage at Refinery (Parco) & Possible Upgradations to Eco Design for Water Conservation. American Scientific Research Journal for Engineering, Technology, and Sciences, 66(1), 68–94. Retrieved from https://www.asrjetsjournal.org/index.php/American_Scientific_Journal/article/view/5621

Issue

Section

Articles