Challenges and Solutions in Power-Train System Integration: The Critical Role of Power Electronics and Model-Based Systems Engineering

Authors

  • Pial Barua

Keywords:

System Integration, Electric Power Train, Power Electronics, Model Based Systems Engineering, Cyber-Physical Systems

Abstract

This review paper examines the challenges and solutions in electric power-train multi-domain system integration, focusing on the critical role of power electronics and systems integration in modern automotive complex systems. The transition from internal combustion engines to electric propulsion has introduced multi-domain complexities, necessitating advanced methodologies like Model-Based Systems Engineering (MBSE) to manage complex systems interdependence. Electric power train has three most important components: high voltage battery, electric motor and power electronics. The paper highlights key challenges of systems integration, reliability gaps in cyber-physical integration, and the lack of standardization in power electronics integration as an example basis for understanding system integration challenges. Emerging solutions, including advanced thermal management techniques and digital twin technologies, are discussed as promising directions for future research. The review underscores the need for standardized approaches and AI-driven co-design platforms to address the growing complexity of automotive power-trains while ensuring safety and efficiency.

Author Biography

  • Pial Barua

    Hubei Univerisity of Automotive Tech

References

[1] Medium - https://medium.com/@Classiccar123/what-were-the-first-motor-cars-597a3e314751

[2] Mercedes-Benz Public Archive - https://mercedes-benz-publicarchive.com/marsClassic/en/instance/ko/Benz-patent-motor-car-Model-3-3-hp.xhtml?oid=4379

[3] Design and Implementation of Electronic and Electrical Architecture for a Pure Electric Vehicle. Hunan University.

[4] H. Winner and G. Wolf, "Quo vadis, FAS?" in Handbuch Fahrerassistenzsysteme. Vieweg + Teubner, Wiesbaden, 2009.

[5] J. Wan, A. Canedo and M. A. Al Faruque, "Functional Model-Based Design Methodology for Automotive Cyber-Physical Systems," IEEE Systems Journal, vol. 11, no. 4, pp. 2028-2039, Dec. 2017, doi: 10.1109/JSYST.2014.2387487.

[6] AUTOSAR Automotive Open System Architecture. [Online]. http://www.autosar.org/

[7] M. Maurer and H. Winner, Automotive Systems Engineering. Springer, 2013. https://doi.org/10.1007/978-3-642-36455-6

[8] S. Kriebel et al., "The Next Generation of BMW's Electrified Powertrains: Providing Software Features Quickly by Model-Based System Design," 26th Aachen Colloquium Automobile and Engine Technology, 2017.

[9] MathWorks, "Using Model-Based Design to Build the Tesla Roadster," https://www.mathworks.com/company/technical-articles/

[10] Dongfeng Electric Vehicle Co. Ltd., Battery Management System for Hybrid EV using Model-Based Design. https://www.mathworks.com

[11] Design and Implementation of Electronic and Electrical Architecture for a Pure Electric Vehicle. Hunan University.

[12] M. Gerber and M. Marz, "System integration in automotive power systems," 2005 European Conference on Power Electronics and Applications, Dresden, Germany, 2005, doi: 10.1109/EPE.2005.219759.

[13] H. Hick, K. Kupper and H. Sorger, Systems Engineering for Automotive Powertrain Development. Springer, 2019. https://doi.org/10.1007/978-3-319-99629-5

[14] Yole Developpement, www.yolegroup.com, https://youtu.be/q6XwxB3ovcA

[15] A. Kossiakoff, S. J. Seymour, D. A. Flanigan and S. M. Biemer, Systems Engineering Principles and Practice, 3rd ed. John Wiley and Sons, 2020.

[16] M. Tahan and J. Z. Ben-Asher, "Modeling and Analysis of Integration Processes for Engineering Systems," Systems Engineering, doi: 10.1002/sys.20021.

[17] P. R. Montgomery, "Model-Based System Integration (MBSI) -- Key Attributes of MBSE from the System Integrator's Perspective," CSER 2013, Atlanta, GA, March 2013.

[18] INCOSE, Systems Engineering Handbook, INCOSE-TP-2003-002-03, version 3, June 2006.

[19] SAE International, "Systems Engineering Excellence Through Design: An Integrated Approach Based on Failure Mode Avoidance," https://doi.org/10.4271/2013-01-0595

[20] F. Campean et al., "A Structured Approach for Function Based Decomposition of Complex Multi-disciplinary Systems," doi: 10.1007/978-3-642-30817-8_12.

[21] U. Yildirim and F. Campean, "Functional modelling of complex multi-disciplinary systems using the enhanced sequence diagram," Research in Engineering Design, https://doi.org/10.1007/s00163-020-00343-8

[22] F. Campean et al., "Evaluation of the Impact of Collaborative Research on Robust Design Methodologies," https://doi.org/10.1017/pds.2022.1

[23] DOE, "Electric-Drive Vehicle Power Electronics Thermal Management: Current Status, Challenges, and Future Directions," DOI: 10.1115/1.4049815.

[24] DOE, "Electric-Drive Vehicle Power Electronics Thermal Management: Current Status, Challenges, and Future Directions," DOI: 10.1115/1.4049815.

[25] "Study of a vehicle conversion from internal combustion engine to electric drive," doi: 10.1109/ENERGYCON.2014.6850628.

[26] M. A. Kulkarni et al., "Electro-mechanical integration and system architecture strategy for IC engine platform conversion to an electric vehicle," 2015 IEEE ITEC India, doi: 10.1109/ITEC-India.2015.7386866.

[27] M. Marz et al., "Power electronics system integration for electric and hybrid vehicles," 2010 IPES, Nuremberg, Germany, 2010.

[28] "Recent advances and trend of HEV/EV oriented power semiconductors -- an overview," DOI: 10.1049/iet-pel.2019.0401.

[29] INCOSE, Systems Engineering Handbook, INCOSE-TP-2003-002-03, version 3, June 2006.

[30] "Bibliometric analysis of model-based systems engineering in advanced manufacturing," Journal of Intelligent Manufacturing and Special Equipment, ISSN: 2633-6596.

Downloads

Published

2026-04-09

Issue

Section

Articles

How to Cite

Pial Barua. (2026). Challenges and Solutions in Power-Train System Integration: The Critical Role of Power Electronics and Model-Based Systems Engineering. American Scientific Research Journal for Engineering, Technology, and Sciences, 104(1), 84-99. https://www.asrjetsjournal.org/American_Scientific_Journal/article/view/12155